Castelli Perfetto ROS III with Polartec® AirCore™
09.09.25 00:17 1.5812025-09-09T00:17:00+02:00Text: NoPain (translated by AI)Photos: Castelli, Erwin HaidenBreathable weather protection with the new AirCore™ material: ultra-light, PFAS-free, windproof, and water-repellent.09.09.25 00:17 2.4702025-09-09T00:17:00+02:00Castelli Perfetto ROS III with Polartec® AirCore™
09.09.25 00:17 2.4702025-09-09T00:17:00+02:00 NoPain (translated by AI) Castelli, Erwin HaidenBreathable weather protection with the new AirCore™ material: ultra-light, PFAS-free, windproof, and water-repellent.09.09.25 00:17 2.4702025-09-09T00:17:00+02:00With the Perfetto RoS 3 Jacket, Castelli introduces a completely redesigned version of its popular all-weather jacket, using for the first time the new AirCore™ material developed in collaboration with Polartec. The focus is on a balanced relationship between breathability and weather protection, tailored to the changing behavior of cyclists.
Even rain is no longer what it used to be. What used to result in hours of constant rain during autumn training rides has now become mostly brief but all the more intense downpours. And even those are avoided by many, as uncertain weather conditions increasingly lead to opting for indoor training or scheduling rides during favorable conditions thanks to remote work flexibility.
Against this backdrop, breathability becomes the decisive criterion. It's no longer just about whether a jacket is waterproof but rather how well it manages moisture from the inside. A light level of rain protection is sufficient in most cases, as long as the body doesn't cool down and stays as dry as possible. With the new Perfetto RoS 3 Jacket*, Castelli specifically responds to this changing user behavior and introduces a jacket that combines breathability and weather protection in the best possible way.
* Perfetto (Italian for "perfect") RoS (Rain or Shine) 3 Jacket
A light rain cover is sufficient as long as the body does not cool down and stays as dry as possible.
The technology: Polartec AirCore™
The central innovation is the material used. AirCore is made from recycled polyester yarn, is completely free of PFAS-based chemicals, and is manufactured using a process called electrospinning. In this process, a hydrophobic, specially developed polymer is extruded through an extremely fine needle under high voltage – 20,000 volts. This creates a microscopically fine thread, about 100 times thinner than a human hair, which falls like fine snow onto a rotating, negatively charged drum, forming an ultra-dense but air-permeable membrane.
The result is a structure that allows controlled air circulation while achieving impressive technical values:
Air permeability: 0.7 CFM (Cubic Feet per Minute)
Moisture Vapor Transmission Rate (MVTR): 35,000 g/m²/24 h
Water column: 5,000 mm
Laboratory tests confirm that AirCore achieves an air permeability of 0.7 CFM, unlike most other comparable materials, which do not allow any air circulation. AirCore also impresses with a Moisture Vapor Transmission Rate (MVTR) of 35,000 g/m²/24 h, which measures the ability to transmit moisture vapor through the material. However, this industry-standard MVTR value does not take air permeability into account and therefore only partially reflects the actual wearing comfort on the bike in real life.
Additionally, AirCore is essentially waterproof, even though in many countries a material is only officially considered waterproof from a water column pressure of 10,000 mm. For comparison: light rain corresponds to a water pressure of approximately 800 mm, and heavy rain corresponds to about 2,000 mm. AirCore achieves 5,000 mm in the test. So, the jacket remains waterproof in most everyday situations while staying dry on the inside because sweat is efficiently wicked away.
The three-layer material of the Perfetto RoS 3 consists of recycled polyester on the inner and outer sides, as well as an AirCore membrane at its core. The entire construction is PFAS-free, aligning it with both ecological and current legal standards. The membrane is highly elastic and adapts flexibly to movements, which increases comfort during physical activity and supports consistent thermal regulation.
The jacket is PFAS-free and made from recycled polyester from plastic bottles.
Perfetto RoS 3 for men and women
The Perfetto RoS 3 Jacket was designed to combine weather protection, freedom of movement, and comfort at a sporty level. It is available in versions for women and men and serves as a versatile all-round solution for temperatures between 4 and 14 °C – ideal for sun, wind, or light rain.
The AirCore material concept is complemented by a range of practical details:
• Reflective, taped shoulder seams for improved water resistance
• Side ventilation openings with zippers in the chest area
• YKK Vislon two-way zipper, smooth-operating and covered for additional wind and rain protection
• Three back pockets with integrated drainage openings
• Extended rear panel to protect against spray from the rear wheel
• Reflective elements in the pocket area for better visibility
• High, snug-fitting collar to protect against cold air
Castelli and Sportful hold the exclusive usage rights for AirCore in cycling. Starting from fall/winter 2026, the technology will also be adopted by international outdoor brands. Additional AirCore products from Castelli are already in planning.
The men's version of the Perfetto RoS 3 Jacket is available in the following four color combinations: Rich Red/Black Reflex, Light Black/Silver Reflex, Mocha/Black Reflex, and Pool Blue/Black Reflex.
Sizes XS-3XL
RRP € 249.95
The women's version is available in these four colorways: Hibiscus/Black Reflex, Pool Blue/Black Reflex, Mango Mojito/Black Reflex, and Light Black/Silver Reflex.
Sizes XS-XL
RRP € 249.95
Perfetto RoS 3 Jacket vs. Perfetto Air Jacket
Compared to the Perfetto Air Jacket, which is even more focused on maximum breathability, the new Perfetto RoS 3 Jacket offers greater weather protection.
Castelli Perfetto Jackets
| Perfetto RoS 3 Jacket | Perfetto Air Jacket | |
|---|---|---|
| Technology | AirCore | Ristretto |
| Cut | Tailored | Regular |
| Temperature Range | 4-14 °C | 5-15 °C |
| Air Permeability (CFM) | 0.7 cfm | 1-1.5 cfm |
| MVTR | 35,000 | > 40,000 |
| Water Column | 5,000 mm | <1,000 mm (unofficial estimate) |
| Weather Protection | high (windproof, water-repellent) | low (light rain protection) |
| Stretch/Comfort | very high | extremely high |
| Weight | very light | very light |
| Usage Profile | Training, everyday use, changeable weather | Intensive sessions in dry conditions, better combined with a shell jacket on rainy days |
The Perfetto Air is primarily aimed at riders who are active under high exertion in cool but dry weather. The Perfetto RoS 3, on the other hand, is ideal for cool and wet conditions, longer tours, or daily commutes. It is not designed for prolonged heavy rain, nor for high summer temperatures.
What we were able to achieve with Polartec as part of the AirCore project has far exceeded our expectations - a material with extreme breathability that is also water-repellent, windproof, ultra-light, elastic, and super comfortable.
Steve Smith, Head of Cycling at the MVC GroupIn practice
Anyone who regularly sits in the saddle knows: being soaked in sweat on the inside is at least as unpleasant as being drenched from the outside. This is exactly where the AirCore membrane shows its strength. It ensures noticeable breathability and a dry body feeling – even when things get challenging.
The jacket was tested since spring at temperatures between 8 and 20 degrees Celsius. Despite these relatively warm conditions for a weather protection piece, the Perfetto RoS 3 impressed with consistent performance. It was hardly necessary to open or close the jacket, which confirms its high moisture management. The side zippers additionally contributed to good ventilation.
Compared to the Perfetto RoS 2, the fit is slightly tighter, but thanks to the high stretch content, it is more comfortable and movement-friendly. The size selection remains unchanged.
In practice, what the lab data suggests is confirmed. The jacket allows targeted air exchange, which efficiently wicks sweat away from the body without compromising wind protection. This creates a consistently dry and balanced body feeling, especially on longer or more intense rides, regardless of the chosen pace.
Despite its low weight, the jacket reliably protects against short rain showers. Classified as functionally waterproof, only the shoulders are taped. This is exactly the area most affected by precipitation in the riding position. For typical Central European weather conditions, this level of protection should generally suffice. Under continuous or heavy rainfall, a decrease in protective effectiveness is to be expected.
The usable temperature range is broad. In combination with a base layer, the jacket is suitable for rides between 4 and 14 degrees Celsius. When an additional mid-layer is worn, it can also be used in temperatures close to 0 degrees.
Functional details such as reflective elements on the shoulders and pockets, drainage openings in the back pockets, and an extended back section for protection against splashes underscore the well-thought-out overall design. Another advantage is its easy care. The jacket can be washed effortlessly after each intense use without compromising its functionality.
The jacket reliably handles short rain showers
Conclusion
| Castelli Perfetto RoS 3 | |
|---|---|
| Model Year: | 2025 |
| Test Duration: | 6 months |
| Price: | € 249.95 RRP |
| + | Optimal balance of breathability and weather protection |
| + | Comfort |
| + | PFAS-free construction |
| + | Temperature range |
| o | Functionally waterproof |
| - | Less ventilation than the Perfetto Air with Ristretto |
| BB Verdict: | Breathable, comfortable, and sustainable for variable conditions. |
With the Perfetto RoS 3, Castelli introduces a modern weather protection jacket that is tailored to the actual demands of cycling. The new AirCore technology enables noticeable advancements in breathability and comfort without compromising the necessary weather protection. Especially for sport-oriented cyclists who ride in variable conditions between 0 and 14 degrees, the jacket offers a well-thought-out and versatile solution.
Compared to the Perfetto Air, the RoS 3 offers significantly more weather protection, even though it is slightly less ventilated. At the same time, it is three times more breathable than the legendary Gabba and provides noticeably more stretch. Those looking for a balanced compromise of comfort, protection, and sustainability will make a safe choice with this model.
| The technology: Polartec AirCore™ |
| Perfetto RoS 3 for men and women |
| Perfetto RoS 3 Jacket vs. Perfetto Air Jacket |
| Castelli Perfetto Jackets |
| In practice |
| Conclusion |
| Links |


