10 Years of Tubolito: A Pretty Lightweight Success Story
16.09.26 12:56 2482026-09-16T12:56:00+02:00Text: PM, Erwin Haiden (translated by AI)Photos: Tubolito, Erwin HaidenTen years of pioneering work: how two Viennese innovators brought TPU inner tubes into the mainstream – from S-Tubo and 32 inches to the smart Tubo-Road SYNCD.16.09.26 12:56 4112026-09-16T12:56:00+02:0010 Years of Tubolito: A Pretty Lightweight Success Story
16.09.26 12:56 4112026-09-16T12:56:00+02:00 PM, Erwin Haiden (translated by AI) Tubolito, Erwin HaidenTen years of pioneering work: how two Viennese innovators brought TPU inner tubes into the mainstream – from S-Tubo and 32 inches to the smart Tubo-Road SYNCD.16.09.26 12:56 4112026-09-16T12:56:00+02:00In 2016, two Viennese entrepreneurs set out to give one of the most inconspicuous components on a bicycle a thorough overhaul. Ten years later, TPU inner tubes have long since become a product category in their own right – and Tubolito is celebrating a milestone birthday.
Sometimes a good idea does not need to be preceded by a complicated market analysis; a puncture at the right time will do. In the case of Ákos Kertész and Christian Lembacher, the two passionate mountain bikers knew only too well how unsexy a heavy butyl tube is in a saddle bag – while their day jobs involved high-tech plastics.
We had many years of experience with TPU, so for us the question was not why we could use TPU – but why butyl was still being used for bicycle inner tubes in the first place.
Ákos and Christian rememberOrange instead of black
Thermoplastic polyurethane was not entirely new to bicycles even back then. The Swiss company Eclipse had already offered TPU inner tubes in 2011, although the big breakthrough failed to materialise. From 2016 onwards, Tubolito succeeded in advancing the material technically and, above all, establishing it on the market as a serious alternative to the classic butyl tube. Today, numerous manufacturers offer TPU tubes – a pretty good indication of just how much has happened in ten years.
The road there was decidedly rocky. Because neither suitable machinery nor established manufacturing processes existed, Ákos Kertész and Christian Lembacher developed large parts of the production equipment themselves. Prototypes were ridden, destroyed, analysed and improved. Today, Tubolito is based in Vienna’s 12th district, while production takes place in Sopron, Hungary.
We took an in-depth look at how the idea ultimately became a company during a 2025 visit to Tubolito’s headquarters in Vienna: Light, robust, compact – Tubolito and the bicycle inner tube revolution.
| Year | Manufacturer | Portfolio |
|---|---|---|
| 2011 | Eclipse | TPU in a bicycle inner tube? The Swiss company Eclipse got the ball rolling in 2011 – as the world’s first supplier to use thermoplastic polyurethane in a bicycle tyre. The technology was slightly ahead of its time, however: functional issues prevented the big breakthrough. |
| 2016 | Tubolito | The Austrian company launches its first TPU bicycle inner tubes – light, robust, compact and with low rolling resistance. |
| 2017 | Revoloop | Presentation of the first REVO TPU road bike tubes. Models for gravel and urban bikes follow in 2018, and finally MTB models in 2019. |
| 2020 | Schwalbe | Aerothan tubes are launched on 8 October 2020. Developed together with BASF, they are made entirely from Elastollan and are 100% recyclable. |
| 2020 | RideNow | A wide selection of lightweight TPU tubes in the budget to mid-price range. |
| 2021 | Pirelli | In 2021, Pirelli presents the SmarTUBE, its first TPU tube – developed with a manufacturing partner and packaged in the brand’s signature yellow and black. |
| 2021 | M-Wave | For beginners and occasional users – products in the budget price range. |
| 2022 | Vittoria | Lightweight TPU tubes for road and gravel. A fairly streamlined portfolio, with little choice in the MTB segment in particular. |
| 2024 | Continental | ContiTPU is unveiled in spring 2024 – a seven-layer TPU tube focused on air retention and durability. |
| 2025 | Aeron | RTI Sports unveils the Aeron/TPU brand at Eurobike 2024. Series production of the SuperLite Race models with aluminium valves is scheduled to begin later this year |
Light, small, pretty tough
The arguments in favour of TPU have barely changed since then: low weight, tiny packed size, low rolling resistance and high resilience. While an ordinary butyl tube can easily weigh 100 to 120 grams, an S-Tubo Road, for example, comes in at under 23 grams. Tubolito claims that its S-Tubo technology saves up to 80 per cent in weight compared with equivalent butyl tubes while offering the same robustness.
Of course, TPU is not entirely without its quirks. Installation requires more care, and the material is also considerably more expensive than butyl. On the upside, a spare tube fits into saddle bags that previously had room for little more than good intentions.
Far from finished
The latest developments show that, after ten years, it is no longer simply about shaving off another two grams. The Tubo-Road SYNCD now has a Bluetooth pressure sensor integrated directly into the tube, transmitting tyre pressure and, if desired, temperature to a smartphone or Garmin Edge. In our first review, the system worked reliably; the tubes weigh 44 to 46 grams and cost 39.95 euros.
With the Tubo-MTB-32 (92 g) and the S-Tubo-MTB in 32" (48 g), Tubolito is also ready for the still-young generation of 32-inch mountain bikes, while the Tubo-Road-Alu 100 mm with its long aluminium valve stem is primarily intended to make life easier for riders with deep-section aero rims. Incidentally, we were also able to convert the aluminium valve stem to Clik Valve without any trouble – more on that in our review, coming soon.
Today, Tubolito’s portfolio ranges from ultralight road bike tubes and gravel and mountain bike tubes to extremely durable and puncture-resistant tubes for city, folding and e-bikes. Over the past few years, thousands of trouble-free review kilometres have convinced us of their durability and puncture resistance. The orange tube is therefore no longer an exotic component reserved for weight weenies, but something of an innovation driver for a long-forgotten component that, ten years ago, you only really noticed when it had just failed.
On that note: happy birthday, Tubolito!
We would sing if we could.



